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docs(kb): replacement drive stuck offline with "Device is empty" after hot swap - #501

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docs/kb-vsan-replacement-drive-device-empty

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@CarlRodabaugh

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Summary

New KB article: knowledge-base/posts/vsan-replacement-drive-device-empty.md.

After a hot swap, a replacement vSAN drive can stay Offline with VSAN drive is offline: Device is empty, need to call formatdevice or newdevice first even after Format and Initialize. Nothing public mentions this string. The article covers:

  • scope: only after the normal procedure (Format, wait for completion, Initialize) has run, since a same-slot replacement is expected to show Offline before formatting
  • checks before a reboot: replacement empty, compatible, and fully seated; node in Maintenance Mode; all other nodes online; no repair on another node in the same tier
  • the troubleshooting path that resolved it in support: UI Reboot of the node (not a hard power-off), then repeat the replacement action (same slot: Format, wait, Initialize; different slot: Replace)
  • a warning not to reboot any node once the drive is Repairing, and Format flagged DESTRUCTIVE with a serial-number match

Verification

  • python .github/scripts/validate_frontmatter.py: pass
  • python .github/scripts/validate_widget_links.py: pass
  • All linked docs.verge.io URLs return 200 (curl -sIL)
  • Steps and safety conditions checked against the drive replacement guide and Nodes Overview; technical review against current docs and 26.2.2.1 application source
  • Fix order taken from the support case's actual resolution; it rests on one case, so the wording is hedged
  • Not run locally: mkdocs build / lychee (CI covers those)

🤖 Generated with Claude Code

…r hot swap

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
@CarlRodabaugh

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Superseded by verge-io/docs-vergeos#90.

This PR was opened in the legacy documentation repository. The article has been recreated in the repository that supplies docs.verge.io, using its current structure.

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